Exposee-Number
3122

Non-isolated on-board-charger for electric and hybrid electric vehicles

Today, On-Board-Chargers are usually realized as a two-stage design consisting of an active frontend and an isolated DC/DC-converter. The second stage is mostly needed to avoid residual currents that would trip the residual current protective device (RCD). This comes at the cost that during conversion, the electric energy will have to pass through two powerelectronic converters, each producing losses and reducing efficiency.


Subject area
Lab forPower Electronics and Control ofDrives


Patent number
DE102023119518


Contact person
Prof. Gerd Griepentrog
gerd.griepentrog@lea.tu-darmstadt.de
+49 6151 16-20580

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NON-ISOLATED ON-BOARD-CHARGER FOR ELECTRIC AND HYBRID ELECTRIC VEHICLES

State: 06.10.2026 | Pdf | 185 Kb

State: 06.10.2026 | Pdf | 185 Kb

Optionale Headline

This problem can be tackled by using a 3-level-active frontend together with a specialized modulation technique. This reduces the residual currents to an acceptable level. The technology can be used in single-phase or three-phase mode and covers the entire voltage range of common 800V battery packs. By eliminating the second converter stage, the power loss during charging is significantly reduced, thus leading to improved vehicle efficiency, reduced energy cost and a reduction of the ecologic impact of electric and hybrid mobility.