Exposee-Number
0625

Rotor cooling using integrated heat pipes and oil spray cooling

Permanent magnet synchronous motors (PMSM) are used
as standard traction motors for electric vehicles. The
temperature of the magnets in the rotor determines the
demand for heavy rare earths (HRE) material. In order to
reduce this share, considerable effort is made to cool
the motor, e.g. by oil spray, shaft cooling or circulating
oil through the rotor lamination


Subject area
Electric drive systems


Patent number
DE102025134926


Contact person
Prof. Dr.-Ing. Yves Burkhardt
yves.burkhardt@eas.tu-darmstadt.de
+49 6151 16-24190

Downloads

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0625_Rotor cooling using integrated heat pipes and oil spray cooling.pdf

State: 06.10.2026 | Pdf | 353 Kb

0625_Rotorkühlung mittels integrierter Heatpipes und Ölsprühkühlung.pdf

State: 06.10.2026 | Pdf | 355 Kb

Optionale Headline

Heat pipes are integrated into the rotor to efficiently
transport heat from inside the rotor to its axial ends
combined with a non-rotating oil spray cooling. As heat
pipes require a hot end and a cold end, two heat pipes
are arranged along the motor\\\\\\\'s axis. In circumferential
direction, 4 to 8 heat pipe arrangements a reasonable.
To enable effective heat dissipation from the heat pipes
to the oil, the rotor end plates are made of a thermally
conductive material (such as aluminium) to distribute
the heat over a large area and facilitate spraying.